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WCM - World Class Maintenance Management – The 12 Maintenance Disciplines

About the Course

Being World Class means the ability to compete anywhere in the world.  World Class Maintenance Management simply means the art and  science of managing maintenance resources performed by best in class industries from around the world. But in most industries, the question is often raised, is it really possible to control maintenance or the pressure on maintenance is controlling us.  This course provides a discussion on how failure occurs in 3 zones and why most of our efforts on maintenance only addresses one zone which is the wear out  failures. This  course also covers the 12 Disciplines in order to improve equipment reliability.  These 12 Disciplines are categorized into three, the Basics, Strategies and Advance Discipline. Learn what these disciplines are that most World Class companies perform.

 

Course Objectives:

  • Understand the need for an effective, world-class maintenance management structure.

  • Recognize the importance of establishing maintenance basics before adopting improvement strategies.

  • Learn when to use different maintenance strategies to improve equipment reliability.

  • Develop a corporate maintenance strategy.

  • Gain a basic understanding of the 12 maintenance management disciplines.

  • Learn what it takes to achieve world-class maintenance.

  • Develop a strategy to address different failure patterns.

Course Outline:

Module 1

Understanding Equipment Failures

Module 2

Understanding World Class Maintenance Management

Module 3

Basic Discipline Discipline 1: The Need for Training and Skills on Maintenance Discipline 2: Measurements and Maintenance KPIs Discipline 3: The Need for Autonomous Maintenance Discipline 4: Addressing Basic Equipment Condition Discipline 5: Addressing Basic Equipment Condition

Module 4

Maintenance Management Strategies Discipline 6: Lubrication Strategy and Management Discipline 7: Understanding Life Cycle Management Discipline 8: Spare Parts Management Discipline 9: Root Cause Failure Analysis Discipline 10: Reliability Strategies

Module 5

Maintenance Management Advanced Discipline Discipline 11: Understanding Condition-Based Maintenance Discipline 12: Computerized Maintenance Management Software

Module 6

How to Apply the Twelve Disciplines of Maintenance

Module 7

Learnings from the 12 Disciplines


Duration: 2 Days (Virtual) / 3 Days (In House Face-to-Face)

©2025  by RSA Reliability and Maintenance Consultancy Firm. All Rights Reserved.

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