At RSA Reliability, We Serve Maintenance Mankind Worldwide
About the Course
This course highlights the importance and benefits of introducing an Autonomous Maintenance program and what it can achieve when correctly applied in the workplace. Autonomous Maintenance involves activities where each worker performs daily cleaning, lubrication, inspection, and parts replacement to establish Basic Equipment Condition.
The course emphasizes that Autonomous Maintenance is not merely the transfer of tasks to operators but also teaching them that their responsibility extends beyond just operating the machine. It aims to change the mindset of operators from the traditional “I fix, you operate” to “we operators take care of our equipment together.” Maintenance can only escape the vicious cycle of being reactive if operators partner with them in improving the reliability of their equipment.
Course Objective
Provide an overview and awareness of the benefits of implementing Autonomous Maintenance.
Understand the step-by-step approach to implementing the Autonomous Maintenance pillar.
Develop reliable manufacturing assets through the involvement of all shop floor personnel.
Develop in-house Autonomous Maintenance personnel to drive the pillar’s implementation.
Understand the role of maintenance in developing the Autonomous Maintenance pillar.
Enable operators to see maintenance as a shared responsibility with the maintenance function.
Course Outline
Module 1 | AM Overview |
Module 2 | Basic Training & Preparation |
Module 3 | Step 1: Perform Initial Cleaning |
Module 4 | Visual Control in the Workplace |
Module 5 | Step 2: Address Sources of Contamination |
Module 6 | Step 3: Establish Equipment Standards |
Module 7 | Develop General Equipment Inspection Procedures |
Module 8 | Basics of Lubrication and Contamination Control |
Module 9 | Step 5: Conduct General Equipment Inspection Autonomously |
Module 10 | Step 6: Manage Systematic Autonomous Maintenance in the Workplace |
Module 11 | Step 7: Achieve Empowered Autonomous Maintenance in the Workforce |
Duration: 2 Days